Concrete Tools and Equipment
| Choosing the correct
concrete tool for your specific application can be difficult.
The huge number of manufacturers, equipment types, and features can
leave you unsure as which tool is right for you. Here at
Concrete-Catalog dot com, we supply a large array of concrete tools
for soil compaction, concrete placing, and concrete finishing, and
provide details specs and information to get you the right tool to get
your concrete job done. |
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Concrete Tools and What They
Do
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Rammers
deliver a high impact force (high amplitude) making them an excellent
tool for cohesive and semi-cohesive soils. Frequency range is 500 to 750 blows a minute. Rammers get compaction force from small
2 or 4 cycle gasoline or diesel engines that power a large piston set with two sets of springs. The rammer is inclined at a forward angle to allow forward travel as the machine jumps. Rammers cover three types of compaction: impact, vibration, and kneading.
Diesel rammers are perfect for heavy duty work or used where gas
powered tools is restricted on the job site.
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Vibratory
Plate
Compactors
are low amplitude and high frequency, designed to compact
granular soils and asphalt. Gasoline or Diesel engines drive one
or two eccentric weights at high
speed to develop compaction
force. The heavier the plate, the more compaction force it
generates. The resulting vibrations cause forward motion also
known as a One Way Plate Compactor.
Reversible and Hydraulic
Reversible Compactors have a reversible plate to allow forward and
reverse motion. Unlike standard plates, the
reversible forward
travel may be stopped and the machine will maintain its force for
"spot" compaction. Due to their weight and force,
reversible plates are ideal for semi-cohesive soils.
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Vibratory Rollers
are available in several categories:
walk-behind and ride-on, which are
then broken down to smooth drum, padded drum,
and rubber-tired models. Smooth-drum
machines is the perfect tool for both soil and asphalt. Dual steel drums are
mounted on a rigid frame and vibration is
provided by eccentric shafts placed in the drums or mounted on the frame.
Padded rollers are also known as trench rollers
due to their effective use in trenches and excavations. Large eccentric units provide high impact force and
high amplitude (for rollers) that are appropriate for cohesive
soils. The drum pads provide a kneading action on soil. Rubber-tire
rollers are a static roller by
nature, compaction force is altered by the addition or removal of weight
added as ballast in the form of water or sand. The compaction effort is pressure and kneading,
primarily with asphalt finish rolling.
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Concrete
Mixers and Mortar/Plaster
Mixers
In describing the mixing process, the mixer hardware is only one of
several components. The mixing process also includes the loading
method, the discharge method, the mixing time,
and the mixing energy. That is why our mixers have key features that
provide benefits for charging, mixing, and dumping for quality
results. Features such as reliable Honda motors, steel drums with low
charging heights, and a low maintenance design to for a long life. |
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Vibratory
Screeds, and Vibratory
Truss Screeds
are an effective tool that can be used
during the concrete strike off operation. Vibratory screeds ensure
surface vibration, which brings paste to the surface and limits the
possibility of exposed fibers. Magnesium blades are recommended to
establish a smooth, level surface and can close up any tears or open
areas that occur during the strike off operation. |
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Walk
Behind Power Trowels
When
choosing a walk behind power trowel you must consider how big of an
area you are trying to cover, the type of concrete mix, weather conditions, and if there any obstructions
or narrow doorways. With the widespread acceptance of the F-number system
that rates flatness, proper power toweling techniques are
essential, so choosing the proper power trowel is vital. Below is a
general guide for the various sizes of walk behind trowels for
concrete finishing:
- 24-inch diameter trowels: ideal
for finishing around plumping pipe, edges and small doorways
- 30-inch diameter trowels: Versatile
and provides good coverage, yet compact enough to fit through
doorways
- 36-inch diameter trowels: good
coverage, used on small to medium pours, all types of floors
- 46-inch diameter trowels: large
coverage, medium to large pours, all types of floors
- 48-inch diameter trowels: large
coverage, medium to large pours, all types of floors
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Ride
On Power Trowels
For high FF
numbers, the high performance and hydraulically driven ride on power
trowels are the most powerful on the market and are used on most large
commercial jobs. These riders produce good horsepower-to-weight ratios
for pans and will provide finishes with high FF values. Mechanical
ride on trowels utilize gearboxes while Hydrostatic ride on trowels
have a hydraulic system that eliminates most mechanical problems for
trouble free operation. Below is a general guide for the various sizes of
ride on trowels for concrete finishing:
- Twin 36" diameter overlapping:
easiest machine to control, ideal for finishing small to medium
sized floors
- Twin 46" diameter
overlapping/non-overlapping: medium to large pours; overlap
machines can’t be used with pan floats
- Twin 60" diameter
non-overlapping: large floor areas; provides highest FF
numbers (flattest finishes); counter-rotational machine allows
forward travel along edges and reduces overlap effect
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Hydraulic
Concrete Breakers
are a far more efficient tool than pneumatic models, and are a
fraction of the cost. Our Hydraulic packs and breakers can
easily be transported and emit little hand/arm
vibration providing better ergonomics . The power packs themselves are
powered by reliable Honda engines and are able to power a full range
of hydraulic tools and breakers and are a fraction of the cost and
more efficient than there pneumatic counterparts.
Sorry, Hydraulic Concrete Breakers are no longer available
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Concrete Vibrators
Concrete is the combination of water, cement, small aggregates and large aggregates. When mixed together, curing occurs, where the cement paste acts as a glue
binding all the surrounding aggregates. Proper curing is important to the relative strength and durability
of concrete. Right after placement, concrete contains up to 20% entrapped air. Vibration consolidates
concrete by moving the concrete particles, and then by removing entrapped air. The result of concrete vibration is 3% to 5% strength increase for each percent of air removed.
Concrete Vibrators consist of three parts:a gas or an electric motor, a shaft,
and a head. Various motor, shaft, and head sizes are available for certain
requirements.
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| Info Pages |
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| Soil Compaction |
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| Concrete Placing |
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| Concrete Finishing |
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| Concrete
Equipment |
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Concrete Hand Tools |
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